Kitting Services

Published on: September 5, 2025

If your business ships multiple items in a single order, you’ve probably heard about kitting services. It’s a process more and more companies are using to save time and reduce packing errors.

Let’s walk through how it works and why it matters.

Kitting Services Definition

Kitting services refer to the process of gathering individual items and combining them into a single ready-to-ship unit. This can be as simple as putting together a subscription box or bundling a product with its accessories.

It’s a popular solution for e-commerce, retail, and brands that offer multi-item packages.

Why Businesses Use Kitting Services

One of the biggest reasons companies choose kitting is efficiency. It cuts down the number of packing steps and helps teams process more orders with less effort.

The benefits of kitting in logistics include:

  1. Faster packing and shipping
  2. Fewer fulfillment mistakes
  3. Reduced packaging materials
  4. Lower labor costs
  5. Better inventory tracking

It’s also helpful when the same bundle is shipped frequently or on a recurring basis.

How the Kitting Fulfillment Process Works

The kitting fulfillment process usually happens inside a warehouse. Items are picked in bulk, pre-assembled into kits, and stored or shipped as a unit.

The process includes:

  1. Picking all components
  2. Assembling the kit
  3. Labeling and quality checking
  4. Storing or sending out the completed kit

Kits can be made on-demand or in advance, depending on how consistent the order volume is.

Custom Kitting for Specialized Needs

Some companies need custom kitting solutions 3PL providers can offer. For example, kitting for electronics, cosmetics, or seasonal promotions may need special handling or packaging.

A 3PL that provides flexible assembly options can help brands create a better customer experience without overloading their in-house teams.

3PL Kitting and Assembly

Using 3PL kitting and assembly services means outsourcing this process to a third-party logistics provider. These providers handle the picking, bundling, and shipping for you, saving time and warehouse space.

This is especially helpful for growing businesses that want to focus on sales while leaving fulfillment to experts.

Final Thoughts

Kitting services are all about simplifying fulfillment.

If your business is sending out bundled products or multi-item orders, it can help you work faster, reduce costs, and keep customers happy.

Newl works with businesses to set up flexible, efficient solutions that include kitting, storage, and shipping, so you can focus on growing while we take care of the rest.

Frequently Asked Questions

1. Can kits be returned like single products?

Yes, though the return process may vary depending on how the kits are packed and how your return policy is set up.

2. Are kitting services only for e-commerce brands?

No. B2B companies, retailers, and manufacturers also use kitting for internal use, wholesale orders, and marketing bundles.

3. How does kitting affect inventory management?

Kitting updates the inventory of individual items and the completed kit, so it’s important to sync your systems correctly.